Contact us

Industrial Machinery Retrofitting

Modernise your obsolete equipment to comply with regulations, improve its performance and extend its lifespan.
Request your Technical Evaluation

Industrial Machinery Refurbishment

At Grupo TICE Ingenieros, we are a retrofitting company specialising in the modernisation and upgrading of industrial equipment. Our industrial machinery retrofitting service allows companies to extend the lifespan of their equipment, improve its performance, and adapt it to current safety and efficiency standards, without the need to replace the machine entirely.

With over 20 years of experience in industrial engineering, we develop industrial retrofit projects that combine mechanics, electricity, control, and automation to transform obsolete machinery into reliable, safe, and competitive equipment. Our multidisciplinary approach allows us to undertake complex interventions, incorporating current technologies, new protection systems, and solutions tailored to each production process.

At TICE, we understand retrofitting as a strategic investment that reduces costs, minimises operational risks, and improves productivity. That's why we support our clients throughout the entire process, from the initial diagnosis to the final validation of the modernised equipment.

What is Industrial Machinery Retrofitting?

The retrofitting of industrial machinery is an engineering service aimed at modernising existing equipment to adapt it to current regulations, improve its safety conditions, and optimise its operation without needing to replace the machine entirely. At Grupo TICE, we approach retrofitting as a comprehensive technical intervention that allows for the extension of machinery's service life, risk reduction, and the improvement of operational reliability.

Our work involves analysing the current state of the equipment, identifying obsolescence and regulatory shortcomings, and designing technical solutions in mechanics, electrical engineering, electronics, automation, and safety systems. This includes updating protections, control systems, electrical circuits, sensors, interlocks, and stop devices, always in accordance with applicable legislation.

Retrofitting is an efficient and cost-effective alternative for companies looking to comply with regulations, improve safety, and maintain productivity, avoiding high investments in new machinery and ensuring secure integration into the existing production process.

What our service includes
Retrofit of Industrial Machinery

Before undertaking a modernisation, at Grupo TICE we carry out a complete technical analysis to determine what improvements each piece of equipment requires. Our industrial retrofit service covers all key areas of the machine – mechanical, electrical, electronic, and safety – to ensure an update that is safe, efficient, and compliant with current regulations.

Machinery Status Diagnosis

We conduct in-depth evaluations of mechanical, electrical, electronic, and control systems to identify obsolete components, potential failures, and areas for improvement. This diagnosis allows us to define a precise retrofit plan tailored to the real needs of the equipment.

Security System Update

We have integrated new safety guards, interlocks, emergency stops, and photoelectric barriers, ensuring the machine complies with the safety requirements established by Royal Decree 1215/1997. This increases operational reliability and reduces the risk of accidents.

Mechanical, Electrical and Electronic Suitability

We replace or modernise mechanical elements, electrical panels, wiring, sensors, PLCs, inverters and control systems. The aim is to improve machine performance and extend its lifespan through complete and technically sound industrial retrofitting.

Training for Users and Maintenance Personnel.

We prepare the operation and maintenance teams so they are familiar with the machine's new functionalities, the safety protocols that apply, and the best practices for its correct operation following the retrofit.

Technical Documentation in accordance with Regulations

We have prepared the updated technical file, including reports, diagrams, plans and the corresponding certificate of adequacy. This documentation proves that the renovated equipment complies with applicable regulations and is ready to operate with guarantees.

Make the leap to safer and more efficient machinery. Talk to our engineers.

Request your Technical Evaluation

Industrial Retrofitting Services offered by Grupo TICE

Before implementing any upgrades, we analyse the machine and define which updates will offer the greatest impact on security, productivity, and lifespan. Our industrial machinery retrofit services cover all the necessary disciplines for a comprehensive overhaul that complies with current regulations.

Electronics.

Upgrading of electrical panels, PLCs, variable frequency drives, and control systems, aimed at improving precision, operational stability, and real-time diagnostic capabilities.

Electrical.

Replacement of motors, wiring, protective devices and power components, incorporating more energy-efficient technologies and compatible with current industrial safety standards.

Mechanics.

Reconditioning of mechanical elements, transmission systems, structures and drives, ensuring robust, reliable operation adapted to production needs.

Integration of Protection Systems.

Installation or upgrade of physical barriers, guards, perimeter fencing, interlocked gates, detectors and emergency stop systems to comply with regulations and enhance operator safety.

Benefits of Industrial Machinery Retrofitting

Modernising machinery through retrofitting not only improves equipment safety and performance: it also reduces costs, avoids unnecessary investment and extends the lifespan of key industrial assets. These are the most important advantages of opting for industrial retrofitting carried out by specialists:

Reduction of Operating Costs.

Retrofitting allows machinery to be updated while retaining much of its original structure, resulting in significant savings compared to purchasing new equipment. Key components are optimised without replacing the entire assembly.

Regulatory Compliance Guaranteed.

We adapt your equipment to industrial safety demands and the requirements of Royal Decree 1215/1997, ensuring your plant operates under current legal criteria and avoiding sanctions or immobilisations.

Sustainability and Energy Efficiency.

Updating electrical, electronic and mechanical systems reduces consumption, minimises waste and improves installation efficiency, aligning operations with sustainability and circular economy policies.

Useful life and reliability of machinery.

Technical modernisation reduces recurring breakdowns, increases operational stability and prolongs equipment lifespan, providing a greater return on investment and production continuity.

Uninterrupted Production.

We executed the retrofit with minimal disruption to the workflow, allowing the plant to maintain its operations while the necessary improvements were carried out.

Technical Experience and Guarantee in Industrial Retrofit Projects

At Grupo TICE Ingenieros, we have over two decades of experience modernising industrial machinery for companies that need to extend the lifespan of their equipment, improve safety and optimise performance without investing in new machinery. Our multi-sector knowledge allows us to competently intervene in production lines across the automotive, plastics, chemical, logistics, food and many other industrial sectors, with complete technical expertise.

We have a multidisciplinary team specialising in mechanical, electrical, electronic and automation engineering, capable of tackling retrofits of varying complexity and adapting them to the real needs of each plant. This comprehensive approach ensures that the retrofitting process is carried out with rigour, complete documentation and full compliance with current regulations, delivering measurable results in productivity, reliability and operational safety.

Thanks to our methodology and our accumulated experience in the industrial sector, we provide safe, efficient, and cost-effective modernisation solutions, backed by the trust of clients who have been working with us for years.

Years of Experience
+ 0
Retrofits Completed
+ 0
Advised Companies
+ 0

Who is the Industrial Machinery Retrofit Service intended for?

Retrofitting is a strategic solution for companies that need to improve the safety, efficiency and reliability of their equipment without making significant investments in new machinery. At Grupo TICE, we adapt each project to the sector, age and operating condition of each piece of equipment.

Companies with Obsolete but Still Functional Machinery.

Organisations wishing to modernise old equipment to improve performance and safety without replacing the entire installation, optimising resources and extending the lifespan of their assets.

Industrial Production Plants.

Companies that need to comply with this regulation, increase the efficiency of their lines and reduce breakdowns by updating mechanical, electrical, electronic and control systems.

Manufacturers and Maintenance Managers.

Technical departments that need to reduce downtime, facilitate the availability of modern spare parts, and ensure their machinery meets current safety and reliability standards.

Companies Committed to Sustainability.

Industries that are committed to extending the service life of their machinery, reducing environmental impact, and improving energy efficiency through responsible modernisation processes.

Industrial Machinery Retrofit Project Work Methodology

Before intervening any equipment, at Grupo TICE we follow a structured technical process that allows us to guarantee safety, reliability, and regulatory compliance in every update. Our methodology ensures that each improvement is implemented with precision, minimises downtime, and delivers measurable results in both performance and security.

Initial Technical Diagnosis and Feasibility Analysis.

We carried out a detailed assessment of the machine's mechanical, electrical, and electronic condition to identify obsolescence, critical points, and areas for improvement. With this information, we determined the feasibility of retrofitting and defined the technical scope of the project.

1
Mechanical, Electrical, and Electronic Upgrades Design.

We developed the modernisation proposal adapted to the client's needs, selecting current technologies, compatible components, and required security systems. This phase includes calculations, redesigns, and preparation of technical documentation.

2
Implementation of Improvements and Security Systems.

We carry out retrofit operations with industrial precision: integration of new components, replacement of obsolete systems, and incorporation of protections in accordance with RD 1215/1997. We guarantee minimal disruption to the production process.

3
Functional and Regulatory Validation Testing.

Once the improvements have been implemented, we carry out functional tests, adjustments and security checks to confirm that the machine meets the applicable technical and prevention requirements. We validate the operation and regulatory compliance of the updated equipment.

4
Training, Certified Documentation.

We have delivered the updated technical file, the corresponding certificate, and trained the personnel on its use and maintenance to ensure safe and efficient operation. We have left the machine ready to operate with full guarantees and complete documentary backup.

5

Specialists in Industrial Equipment Modernisation and Upgrades.

Request your Technical Evaluation

FAQs About Our Industrial Machinery Retrofit Service

Does the retrofit of industrial machinery comply with current safety regulations?

Yes. All industrial machinery retrofit projects carried out by Grupo TICE are executed in accordance with Royal Decree 1215/1997, as well as applicable UNE standards and technical requirements for each piece of equipment. During modernisation, we review safety systems, update components, and validate regulatory compliance to ensure the refurbished machine operates under current legal standards. In this way, retrofitting not only improves equipment performance but also ensures its safe use and full compliance with current legislation.

In what cases is it recommended to retrofit industrial machinery?

Retrofitting is particularly recommended when the machinery remains structurally sound, but its electrical, electronic, control, or safety systems have become obsolete or no longer comply with current regulations. It is also an ideal solution when recurring faults are detected, spare parts are difficult to find, or there is a need to improve efficiency and reliability. In these cases, modernising the equipment allows for an extension of its service life, an upgrade of its safety levels, and improved performance without the need to replace the entire machine.

What documentation does the company receive after carrying out an industrial machinery retrofit?

Following the completion of the retrofit process, at Grupo TICE we provide a complete technical file that includes all the necessary information to certify the intervention and its regulatory compliance. This dossier includes updated electrical diagrams, safety reports, the revised maintenance manual, and the corresponding regulatory compliance certificate. Thanks to this documentation, the company has a clear, traceable, and verifiable record for audits, official inspections, or internal maintenance processes.

What protection systems can be integrated during an industrial machinery retrofitting process?

During an industrial machinery retrofit project, at Grupo TICE we install the necessary protection systems to guarantee operational safety and regulatory compliance. This includes physical barriers and perimeter fencing, interlocked gates, specific guards in risk zones, emergency stop mushrooms, and motion control systems that ensure the machine operates within safe parameters. All these elements are integrated in a coordinated manner with the equipment's mechanical, electrical, and control systems, ensuring effective protection and fully reliable operation.

How is compatibility ensured in an industrial retrofit project?

Compatibility in a retrofit is not an improvised process: it is ensured through an exhaustive technical analysis that evaluates how new components interact with the existing mechanical, electrical, and control systems.

At Grupo TICE, our engineers verify electrical interoperability, structural capacity, control signals, and communication protocols from the outset, preventing synchronization issues, functional failures, or safety risks.

Furthermore, we carry out functional tests, simulations, and field validations before the final delivery, ensuring that all incorporated elements work stably, safely, and in compliance with regulations.

With this approach, we ensure that the upgrade improves the machine's performance without compromising its reliability or generating technical incompatibilities.

How to request a feasibility study for an industrial machinery retrofit project?

Requesting a feasibility study for a retrofit is a straightforward process. At Grupo TICE, we provide a technical team who analyse each case individually. You just need to contact us via the web form, email, or by phone, and one of our engineers will guide you through the first steps.

Following this initial contact, we define the scope of the project with you and inform you of the technical information required to correctly assess the machinery (images, plans, equipment specifications, or type of production process). Based on this, we prepare an initial diagnosis and send you a quote adjusted to the actual condition of the equipment and the level of upgrading required.

In this way, we offer you a clear, realistic proposal tailored to your objectives, ensuring that the retrofit is viable, safe, and profitable for your company.

It is recommended to hire a specialist company for an industrial machinery retrofit project because they possess the specific expertise, experience, and knowledge required to handle the complexities involved. These companies can accurately assess the existing machinery, identify the most effective upgrade solutions, design and implement the modifications, and ensure that the retrofitted equipment meets current safety and efficiency standards. Their specialised skills minimise risks, optimise performance, and can ultimately lead to cost savings and a longer lifespan for the machinery.

Because retrofitting demands advanced knowledge of safety, regulations, and technical compatibility. Specialised engineering ensures that improvements are integrated correctly, comply with RD 1215/1997, and extend the machine's service life without compromising its reliability.
 Furthermore, it guarantees a documented, secure and cost-effective upgrade, avoiding common errors when retrofitting is carried out without the appropriate expertise.

What is the approximate cost of an industrial machinery retrofit project?

The cost of an industrial retrofit project can vary significantly depending on the complexity of the machine, the condition of its systems (electrical, mechanical, and control), the level of modernisation required, and the regulatory requirements that must be met.

In many cases, retrofitting represents a much lower investment than purchasing new machinery, offering improvements in safety, efficiency, and lifespan with an excellent cost-benefit ratio.

To offer a realistic estimate, at Grupo TICE we analyse each piece of equipment individually through a preliminary study and draw up a budget tailored to the company's technical and operational needs.

If you wish to know the cost of your specific case, we can value your machinery and guide you on the most cost-effective solution.

Contact Us

Put on the Retrofitting Your Industrial Machinery In the hands of specialists.

Contact our technical team and we will guide you to the most suitable solution.

Other Industrial Safety Services

Conformity with Royal Decree 1215/1997

More information

Risk Assessment UNE-EN ISO 12100

More information

ATEX Safety

More information

ISM365: Periodic Safety Inspection

More information

Industrial Safety

More information