Industrial Vibration Analysis

Vibration Analysis

We detect and correct vibration problems in industrial equipment to improve its reliability, safety, and performance.

At Grupo TICE, we analyse industrial machinery vibration problems from a comprehensive engineering perspective. We conduct measurements with accelerometers, study the dynamic behaviour of the equipment, identify the origin of the vibration and produce a precise technical diagnosis, then design and implement isolation and damping solutions to reduce the impact on the machine, the structure and the production process.

Experts in Vibration Analysis in Machinery

At Grupo TICE, we help companies identify, assess, and correct vibration issues in industrial machinery. Our technical team analyses each case individually to locate the source of the vibration, assess its severity, and define the most appropriate solution based on the equipment, the structure, and the actual operating conditions.

We carry out vibration measurements, technical diagnostics, and the development of isolation and damping solutions.

What is Vibration Analysis?

Technical vibration measurement and diagnostics to prevent failures, reduce downtime, and protect industrial equipment

A vibration analysis is a technical study that allows for the evaluation of a machine's dynamic behaviour and the detection of anomalies before they develop into serious breakdowns. Through measurement equipment such as accelerometers and the analysis of the data obtained, it is possible to identify problems such as imbalances, misalignments, looseness, resonances, or bearing failures. This type of vibration study on industrial machinery helps in making technically-based decisions, optimising maintenance, and applying damping or isolation solutions when the problem also affects the structure or the production process.

At Grupo TICE, we undertake from the initial data capture, Analysis of results and comparison of regulations, design, and manufacture of shock absorbers, delivery of vibration analysis and installation of corrective measures if the project requires it.

Machinery susceptible of requiring Vibration Analysis and Solutions

Vibration incidents do not affect all machinery equally. Certain industrial equipment, especially that which operates with rotation, dynamic loads, or continuous running, is more prone to imbalances, misalignments, resonances, clearances, or structural transmissions.

At Grupo TICE, we carry out vibration analysis on machinery to detect these problems and install solutions that improve the reliability, safety, and performance of the facility.

Pumps, electric motors and rotary groups

These are machines highly prone to imbalances, misalignments, clearances, and bearing wear. A vibration analysis allows the source of the problem to be detected before it leads to a breakdown or an unplanned shutdown.

Data Processing Centres

Vibrations in a data processing centre can affect the performance and reliability of sensitive equipment, servers, air conditioning systems, and support structures. A vibration analysis allows the source of the problem to be detected in time, operational failures to be avoided, and the risk of incidents that compromise service continuity to be reduced.

Gear reducers, transmissions and gearboxes

The vibrations in these systems are usually related to defects in gears, alignment problems, or progressive mechanical deterioration. Their diagnosis is key to avoiding damage to the transmission and losses in the installation's performance.

Fans, compressors and air conditioning systems

This type of machinery can generate vibrations due to imbalance, resonance, or mechanical fatigue in rotating elements and supports. Analysing its behaviour helps to reduce noise, improve reliability, and prevent transmission to the structure.

Milling, mixing, and heavy process machinery

They work with high dynamic loads and demanding service conditions, making them particularly sensitive to severe vibrations and repetitive stresses. A technical study allows for the control of their impact on critical components and the extension of equipment service life.

Conveyor belts, screens, and material elevators

The vibration in these systems can be caused by mechanical imbalances, poor supports, or irregularities during continuous operation. Detecting it in time helps to prevent failures, loosenings, and problems with the overall stability of the assembly.

Lathes, milling machines and high-precision machining

On these machines, even small vibrations can directly affect the machining quality and process precision. Vibration analysis allows for the correction of instabilities that impact tolerances, finishes, and productivity.

Turbines and equipment subjected to high dynamic loads

These are equipment where any vibratory alteration can have a significant impact on safety, performance and maintenance. A technical diagnosis allows for the anticipation of failures and the definition of control measures adapted to the criticality of the installation.

Worktops, supports and structures that receive vibration

It's not always the machine that's the problem; in many cases, vibration is transmitted to the receiving element, compromising its stability or function. In these situations, it's essential to study structural transmission and design isolation or damping solutions.

Control the Vibration of your Machines with the Installation of Dampers

Benefits of Performing Industrial Vibration Analysis

Industrial vibration analysis allows for the detection of abnormalities in machinery, the prevention of breakdowns, and the improvement of equipment reliability. At Grupo TICE we perform specialized measurements and design customized anti-vibration solutions to reduce risks, protect facilities, and ensure the continuity of production processes.

Accurate Vibration Analysis

Vibration analysis provides real data on how a machine behaves during operation. This information is key to identifying the root cause of an issue, assessing its severity, and guiding a more technically precise solution.

Regulatory Compliance and Reduction of Legal Risk

Industrial vibration analysis provides technical information to assess the behavior of machinery, detect abnormalities, and justify corrective measures. When workers are exposed to mechanical vibrations, it can also contribute to risk assessment in accordance with Royal Decree 1311/2005. A documented diagnosis facilitates prevention, maintenance, and technical decision-making.

Preventing breakdowns and reducing downtime

Detecting imbalances, misalignments, clearances, resonances, or bearing failures before they develop helps to avoid unscheduled downtime. Acting in good time reduces the impact on production and minimises the cost of reactive maintenance.

Increase in the Useful Life of Equipment and Mechanical Elements

Excessive vibration accelerates the wear of bearings, mounts, transmissions, couplings, and other critical components. Controlling this behaviour helps to extend the service life of machinery and improve its reliability in service.

Reduction of Vibration Transmission to Structures and Equipment

It's not always the generating set itself that's affected by the problem; in many cases, vibration is transmitted to bases, supports, floors, or nearby machinery. Analysing this transmission allows for the implementation of tailored isolation and damping measures for the installation.

Comprehensive solution with measurement, diagnosis, and implantation

At Grupo TICE we offer a comprehensive solution for industrial vibration control. We perform specialized measurements, identify the source of the problem, and design and install the necessary corrective measures. A complete engineering service, from the initial diagnosis to the implementation of anti-vibration solutions tailored to each installation.

Experience and Technical Guarantee in Industrial Vibration Analysis

With more than two decades of experience in industrial engineering, Grupo TICE works with companies in sectors such as automotive, manufacturing, food, pharmaceutical, logistics, and chemical. This track record allows us to understand the needs of each installation and address vibration problems in machinery and industrial equipment with a technical and personalized approach.

We combine measurement, analysis, and vibration diagnosis with the design of solutions to reduce their transmission and their effects on machinery, structures, and production processes. Our engineering expertise enables us to accompany the client from identifying the problem to implementing corrective measures, prioritizing the reliability of equipment and operational continuity.

Years of Experience
+ 0
Projects Completed
+ 0
Advised Companies
+ 0

Projects for the Analysis and Control of Industrial Vibrations

Work Methodology for Vibration Analysis in Industrial Machinery

At Grupo TICE, we apply an engineering methodology focused on identifying the origin of vibrations, assessing their real impact on machinery, and designing effective solutions to correct them. We combine technical measurement, specialised analysis, and the application of damping systems adapted to each installation to improve equipment reliability, safety, and performance.

Data Collection and Initial Evaluation

We study the characteristics of the machinery, its operating conditions, and the installation environment to identify potential sources of vibration and their transmission paths. This initial assessment allows us to define the measurement points, establish the technical scope of the analysis, and plan an intervention tailored to each equipment.

1
Measurement and Analysis of Vibrations

We perform vibration measurements on machinery and industrial equipment using specialized instrumentation. We analyze the results to identify possible anomalies, assess their intensity, and determine the causes and transmission pathways. When appropriate, we compare the data with applicable technical and regulatory criteria to establish an accurate diagnosis.

2
Design of Anti-vibration Solutions

We design solutions to reduce and control vibrations in industrial machinery, through shock absorbers, anti-vibration mounts and isolation systems adapted to each installation. We select the appropriate components based on the characteristics of the equipment, the loads it supports and the operating conditions, seeking to minimize the transmission of vibrations and improve their operational stability.

3
Technical Report and Improvement Recommendations

We prepare a technical report with the results of the measurements, the diagnosis of the detected vibrations and their possible causes. We include recommendations to reduce their transmission and improve the operation of the machinery. When the project requires it, we present a proposal for an anti-vibration solution adapted to the needs of the installation.

4
Installation of Anti-vibration Solutions

When the project requires it, we supply and install shock absorbers, anti-vibration mounts, and insulation systems adapted to each industrial equipment. We first present a technical and economic proposal for approval, offering a comprehensive solution that allows reducing the transmission of vibrations, protecting the machinery, and improving its operation.

Get to know our Industrial acoustic and anti-vibration solutions for machinery and equipment.

5

Does your installation transmit vibrations to nearby structures or equipment?

FAQs About Industrial Vibration Analysis

What is vibration analysis?

It is a technical study that assesses how a machine behaves during its operation to detect anomalies before they evolve into breakdowns, stoppages, or performance losses. From the measurement and analysis of data, problems such as imbalances, misalignments, clearances, resonances, or bearing failures can be identified.

When should vibration measurements be taken on machinery?

It is beneficial when the machine exhibits anomalous vibrations, mechanical noise, loose components, repetitive wear, bearing failures, or unplanned shutdowns. It is also advisable when you want to validate the condition of critical equipment or make maintenance decisions based on objective data.

What exactly does a vibration measurement measure?

Vibration measurement allows the dynamic behaviour of a machine to be recorded using sensors, typically at points such as supports, housing, or areas near bearings. The ISO guidelines for vibration evaluation of machinery establish measurement and evaluation criteria for both operational monitoring and technical acceptance.

What faults can a vibration analysis detect?

This service can help detect imbalances, misalignments, gear defects, mechanical clearances, resonances, bearing degradation, and vibrational transmission problems to the structure. This is why vibration analysis is used as a key diagnostic tool in industrial machinery.

What is the difference between an active machine and a passive machine or structure?

Active machines are those that generate vibration through their own operation, such as pumps, motors, fans, or compressors. Passive or receptor elements are supports, bases, floors, pipes, structures, or nearby equipment that receive and transmit this energy, meaning the problem is not always solely in the source, but also in how it propagates. This is particularly relevant when designing vibration isolation solutions.

What is the connection between ISO 10816 and an industrial vibration service?

ISO 10816 has been a widely used reference for evaluating vibration severity in machinery for years, but the most current series is the ISO 20816, which expands and updates measurement and evaluation criteria according to the type of machine. On a commercial page, you can cite “ISO 10816” because it is still a widely searched term, but technically, it is best to talk about ISO 10816 / ISO 20816 to clarify that 10816 has evolved to 20816.

Does vibration analysis work for HVAC systems?

Yes. HVAC systems can require vibration analysis and isolation because equipment such as air handling units, fans, chillers, rooftop units, ductwork, or piping can transmit vibration and noise to the building structure. In these cases, solutions such as anti-vibration mounts, springs, elastomeric supports, or specific hangers are typically employed.

What are the benefits of vibration isolation?

Vibration isolation helps to reduce the energy transferred from the machine to the structure, thereby decreasing discomfort, structural noise, mechanical fatigue, and the risk of deterioration in equipment or supports. Furthermore, it can improve system stability and promote more reliable operation in industrial and HVAC installations.

Which teams tend to require this service most frequently?

They are particularly required by pumps, motors, fans, compressors, gearboxes, transmissions, belts, HVAC equipment, and other rotating or continuously operating machinery. These are typologies where vibration assessment is especially useful for anticipating failures and deciding on corrective measures.

Does Grupo TICE also implement the solution?

Yes. That's one of our main differentiators. At Grupo TICE, we work with a vision of 360 engineering, so we are not limited to vibration analysis: we analyse the problem, design the most suitable solution and also carry out the implementation of corrective measures.

This allows for a single technical point of contact throughout the entire process, from initial analysis to final execution, improving project coordination and ensuring that the solution truly aligns with the root of the problem and the needs of the environment.